Metal Working

Metal fabrication is the art of designing and manufacturing quality metal parts and products in accordance to specific design specifications. A leader in precision metal forming for more than 50 years, the team at Aero Manufacturing are experts in metal fabrication.

Metal Fabrication Capabilities

Our specialists bring nearly 100 years of combined experience to every project, enabling them to handle all your metal forming needs. Some of our capabilities include:

  • Expanding

Up to 72” diameter

  • Spinning

Up to 60” diameter, and a hydraulic spin lathe with 1500 psi to spin up to 30” diameter, 48” length, and a thicknesses up to ¼”

  • Shearing

Up to 10’ in length with a 3/8” thickness

  • Rolling

Roll materials up to 1” thick with a maximum width of 6’

  • Bending

Shaping into designated forms

  • Punching

Hole and configuration punching of sheet stocking using a 20 ton CNC Press

  • Turning

72″ diameter with various lathes

Our high-tech expanding and spinning methods offer low cost tooling alternatives to our customers while still enabling high production yields. The wide range of fabrication services offered by Aero ensure that we can provide the most efficient and effective solution for your project or design.

Methods, Materials, and Volume

Whether your components are big or small, our state-of-the-art facility utilizes cutting edge technology to provide end-to-end services that meet all your metal fabrication needs. With more than 150 machining tools in our machine shop, Aero employs a wide range of metal fabrication methods. Our full range of machining services includes:

  • Bending
  • CNC Machining
  • CNC Machining
  • Cut-Off
  • Cutting
  • Drawn
  • Flow-forming
  • Forming
  • Laser Machining
  • Machining
  • Press Forming
  • Rolling
  • Sawing
  • Welding

Equipped to handle a wide variety of raw materials in sheet, bar stock, tubing, or plate form, Aero knows that starting with the right material is crucial. To provide our customers with as many options as possible, we work with a comprehensive list of materials, such as:

  • Carbon Steel
  • Exotic Metal Alloy
  • Hastelloy
  • Heat Resistant Metals
  • Heat Resistant Steels
  • High Temperature Alloy
  • Inconel
  • Nickel Alloy
  • Sheet Metal
  • Stainless Steel
  • Steel
  • Steel Plate

Additionally, Aero Manufacturing can handle any production run regardless of size, so whether you need a prototype, low volume run, or you’re ready to begin high-volume runs and blanket orders, our experienced staff is ready to meet your unique requirements.

A Trusted Industry Leader

Aero Manufacturing is AS and ISO certified, which means our processes and operations meet the rigorous requirements of the National Quality Assurance Board and contribute to our commitment to customer satisfaction and 100% product accuracy.

Starting from humble beginnings as small machine shop in 1971, Aero Manufacturing has since grown into one the most respected metal fabrication businesses in New England. Employing more than 70 specialists with an average of 10 years of service with the company, our 70,000-square-foot facility in Beverly, Massachusetts provides precision products delivered on time, every time.

Aero Manufacturing provides the highest quality metal fabrication processes to a broad range of industries, including:

  • Aerospace
  • Commercial
  • Defense/Military
  • Energy
  • Manufacturing
  • Medical Devices
  • Power Generation

We have the capability to handle custom projects of any size. Our skilled staff guarantees – big or small – our clients are 100% satisfied. Additionally, we can meet a wide variety of industry standards as required by your design:

  • ANSI
  • AS
  • ASME
  • ASTM
  • AWS
  • ISO
  • Mil-Spec
  • RoHS
  • SAE

Regardless of the industry, the experienced engineers at Aero Manufacturing are ready to work with you to provide the highest level of integrity and quality possible for your fabrication project. Naturally, we know each job and customer are unique. In order to provide the necessary attention to detail you require, our staff quotes each job individually. With the latest in cutting edge technology, you can count on Aero Manufacturing for the fastest lead times, highest level of accuracy, and unparalleled integrity for your custom fabrication needs.

Contact us today to learn how Aero’s skilled metal fabrication capabilities can ensure your next project is accurate and delivered on time. Talk to the professional staff at Aero Manufacturing to start your custom quote today.


Metal Working

Metal Working

amada punch press

Machinery List

Bridgeport J2 with Readouts and Power Feed

Victor – 2960T Lathe

Victor – 3580 Lathe

Clausing Colchester 17″ Lathe

Schaerer Engine Lathe

Flow Turn Spin Lathe 40″ Swing 8′ Between Centers

CNC Amada AE 255 NT 52 Station Punch Press

Delta 100 Ton

Arrowsmith 300 Ton

50 Ton Aero Expander

1600 Ton Aero Expander

Niagara 3 Mechanical

South Bend Nordic 15 Lathe

Victor – 2660T

Clausing Colchester 21″ Lathe

Okuma – LS Manual Lathe

Hand Spin Lathe

Greenerd 200 Ton

Greenerd 90 Ton

75 Ton Aero Expander

JMT HRB-4 Manual Hydraulic

JMT HRB CNC Hydraulic

JMT HRB-4 NC Hydraulic